Personalization/Packaging Services

PLI has the capacity to personalize over 600MM DOD cards a year between our two facilities – Asheville and Las Vegas. The yearly capacity is 30MM cards for thermal personalization.





Personalization Capabilities

  • Inline camera verification on all personalization lines, barcode grading inline
  • Inline encoding and verification on all personalization lines
  • Inline scratch off label application
  • Inline and off line registration/ activation label application
  • Inline card version check (camera validation)
  • Batching ability- (no limitations 5, 10, 25, and 100 etc...)
  • Match and non-match affixing capabilities
  • Capacity for 14MM affixed cards per month
  • Carrier size from 3x5 to 11x14
  • Inline carrier version check for non-match affixed product
  • InComm Wrap certified
  • Folded carriers (c-fold, z-fold, ½ fold)
  • Personalization on carriers done in house for all match affixing, mailing, and MP products
  • Version check on carrier prior to personalization
  • Multipack and COC packaging
  • Capacity for over 3MM packages a month
  • InComm certified, Blackhawk approved, In Store special packaging
  • 2-100 card packages (up to 10 shingled)
  • Shuffle pack (up to five different designed cards in a pack)
  • Database driven accuracy for 6 sigma quality on correct activation
  • Specialized mailing for loyalty programs
  • Match affixing with DOD, Thermal, or Embossing personalization
  • Up to 6 cards on carrier- multiple layout out options on carrier